We prioritize our improvement efforts based on the internationally recognized waste hierarchy, which characterizes practices from most favorable to least favorable: prevention, reduction, reuse, recycling, energy recovery and disposal.
In 2010, Merck managed more than 190,000 metric tons of wastes from our operations. Of this, 86,000 metric tons required special handling, hereafter referred to as "hazardous", which includes (but is not limited to) hazardous, special, pharmaceutical product, and medical or infectious waste.
The primary component of our hazardous wastes is solvent from our manufacturing operations. Of the hazardous waste we generate, 23 percent is recovered offsite and reused either by Merck or by other industries. Another 32 percent is burned as a source of energy in industrial furnaces, such as cement kilns, or to generate power.
Most of the remaining waste is product or research waste that is not recyclable. Of the total hazardous waste generated, 43 percent is incinerated and approximately 2 percent of our hazardous waste (no liquids), is sent to landfills.
At a number of our facilities, we are able to reuse solvents on-site in our processes. This reuse lowers our process costs by reducing the amount of new solvent we need to purchase while also decreasing the amount of waste solvents we need to transport off-site for treatment. In 2010 more than one-third of the solvents we used for manufacturing product and cleaning equipment were recovered solvents.
We are also tracking our generation of nonhazardous waste as we continue to reduce generation and increase our recycling rate. Of the 105,000 metric tons of nonhazardous wastes we generated in 2010, we recycled approximately 45 percent.
To make sure the wastes we send offsite are managed in an environmentally responsible manner, Merck has had a global waste management services vendor approval program since the late 1980s. To receive approval (by either Merck personnel or a third party), the commercial waste facility must demonstrate its ability to responsibly manage our hazardous waste, product waste and other industrial waste streams.
The following reflect examples of recent improvements in conserving resources and managing waste: